How Much Pulled Pork for 25 People (Raw & Cooked)
Prices checked Oct 2026, average US grocery prices. Portions follow common catering rules of thumb; safe temperatures follow USDA. How we calculate
For 25 people, pulled pork is the best-value protein: about 12.5 lbs of raw pork butt, usually two butts of 6–7 lbs, smoked overnight with little supervision. Serve with buns and coleslaw as a build-your-own station.
Raw vs Cooked Pulled Pork for 25 People
| Per person | For 25 guests | Metric | |
|---|---|---|---|
| Raw bone-in pork butt to buy | 0.5 lb | 12.5 lbs | 5.7 kg |
| Cooked pulled pork | about 4.4 oz | 6.9 lbs | 3.1 kg |
| Sandwiches (4 oz each) | 1+ | about 28 | — |
| Pork butts | — | 2 × about 6.2 lbs | 2.8 kg each |
Buy by raw weight. If pulled pork is one of two meats, 0.33 lb raw per person is enough; for big eaters, use 0.75 lb.
Plan for Exactly 25 Guests
| Smoker space | 2 butts: one 18-inch smoker or kettle |
|---|---|
| Cook time | about 9 hours at 225°F (cook time depends on each butt, not on how many), plus a 1-hour rest |
| Start time | light the smoker about 10 hours before serving, so usually the night before |
| Thawing if frozen | 2 days in the fridge per butt (USDA: about 1 day per 4–5 lbs) |
| Holding pans | 2 half-size foil pans with lids for about 7 lbs of cooked meat |
| Drinks cooler | 2 × 48-quart coolers for 63 cans, plus 4 × 10-lb bags of ice |
| Serving help | 1 person cooking, 1 on the table |
Complete Shopping List for 25
| Item | Quantity | Est. cost |
|---|---|---|
| Pulled Pork (bone-in pork butt (shoulder), raw weight) | 12.5 lbs (5.7 kg) | $31 |
| Charcoal for a long smoke | 20 lbs (2 bags of 16 lbs) | $30 |
| Buns, one per sandwich | 28 (4 packs of 8) | $11 |
| Drinks, mixed (2.5 per person) | 63 | $69 |
| Potato salad (0.3 lb per person) | 7.5 lbs (3.4 kg) | $19 |
| Coleslaw (0.3 lb per person) | 7.5 lbs (3.4 kg) | $19 |
| Plates, napkins, cutlery, condiments | 30 plates, 60 napkins | $13 |
| Estimated total | $7.68 per guest | $192 |
Cooked yield: about 6.9 lbs (3.1 kg) of pulled pork. A pork butt loses roughly 45% of its raw weight to fat, water and bone.
Gear for This Cook
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Adjust for Your Crowd
The numbers above assume adults with pulled pork as the main dish and two sides. Scale them for your event:
| Situation | Multiplier | Pulled Pork for 25 |
|---|---|---|
| Main dish, no other meats | ×1 | 12.5 lbs (5.7 kg) |
| Served with one other meat | ×0.6 | 7.5 lbs (3.4 kg) |
| Served with two other meats | ×0.4 | 5 lbs (2.3 kg) |
| Self-serve buffet | ×1.2 | 15 lbs (6.8 kg) |
Cooking Details
Target temperature: 195–205°F, then rest 30–60 minutes before pulling
Cook time: about 1.5 hours per pound of each butt at 225°F
Food safety: don't leave cooked meat out more than 2 hours, or 1 hour above 90°F (USDA). Keep hot food above 140°F.
Want to change drinks, sides and sauces, or download a PDF shopping list?
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How much pulled pork for 25 people?
Buy 12.5 lbs (5.7 kg) of raw bone-in pork butt for 25 people. After smoking it yields about 6.9 lbs of pulled pork, roughly 4.4 oz per person.
How many pork butts for 25 people?
2 pork butts of about 6.2 lbs each. Smaller butts cook faster and more evenly than one very large one.
What does pulled pork for 25 people cost?
The meat costs about $31 at average US grocery prices ($2.50/lb). With charcoal, drinks, two sides and supplies, budget about $192 in total, or $7.68 per guest.