How Much Brisket for 40 People (Raw & Cooked)

For 40 guests you need
24 lbs (11 kg) of raw packer brisket
2 whole packers · about 12 lbs cooked · ~$359 total · $8.97/guest

Prices checked Oct 2026, average US grocery prices. Portions follow common catering rules of thumb; safe temperatures follow USDA. How we calculate

For 40 people you need 24 lbs (11 kg) of raw packer brisket (2 whole packers · about 12 lbs cooked), about $359 for the whole party with drinks, sides and charcoal. Plan a second set of hands at the grill and set the food out buffet-style.

BBQ meat portions chart for planning brisket

Raw vs Cooked Brisket for 40 People

Per personFor 40 guestsMetric
Raw whole packer to buy0.6 lb24 lbs11 kg
Cooked, sliced brisketabout 4.8 oz12 lbs5.4 kg
Whole packers (about 13 lb)—2 × about 12 lbs5.4 kg each
Flat only (if you buy flats)—about 20 lbs raw flatflats yield about 60%

Buy by raw weight. If brisket is one of two meats, 0.4 lb raw per person is enough; trimmed flats cook faster but dry out more easily than whole packers.

Plan for Exactly 40 Guests

Cooker space2 packers: one large pellet grill or offset
Cook timeabout 12 hours at 250°F per brisket (time depends on each brisket, not on how many), plus a 1–2 hour rest
Start timestart about 14 hours before serving, usually the night before
Butcher paperabout 8 ft to wrap each brisket once
Thawing if frozen3 days in the fridge (USDA: about 1 day per 4–5 lbs)
Holding pans3 half-size foil pans with lids for about 12 lbs of cooked meat
Drinks cooler3 × 48-quart coolers for 100 cans, plus 6 × 10-lb bags of ice
Serving help2 cooking, 2 on serving and refills

Complete Shopping List for 40

ItemQuantityEst. cost
Brisket (whole packer brisket, raw weight)24 lbs (11 kg)$132
Charcoal for a long smoke24.5 lbs (2 bags of 16 lbs)$37
Drinks, mixed (2.5 per person)100$110
Potato salad (0.3 lb per person)12 lbs (5.4 kg)$30
Coleslaw (0.3 lb per person)12 lbs (5.4 kg)$30
Plates, napkins, cutlery, condiments45 plates, 90 napkins$20
Estimated total$8.97 per guest$359

Cooked yield: about 12 lbs (5.4 kg) of sliced brisket. A packer loses about half its raw weight to trimming, fat and moisture.

Gear for This Cook

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Reynolds Kitchens Butcher Paper (150 ft)For wrapping the brisket once the bark has set.
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ThermoPro TP-16 Digital ThermometerLeave-in probe to track the stall and the finish.
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Adjust for Your Crowd

The numbers above assume adults with brisket as the main dish and two sides. Scale them for your event:

SituationMultiplierBrisket for 40
Main dish, no other meats×124 lbs (11 kg)
Served with one other meat×0.614.4 lbs (6.5 kg)
Served with two other meats×0.49.6 lbs (4.4 kg)
Self-serve buffet×1.229 lbs (13 kg)

Cooking Details

Target temperature: about 203°F and probe-tender (safe from 145°F for whole cuts, after a 3-minute rest)

Cook time: about 1 hour per pound at 250°F, plus a 1–2 hour rest

Cooking tip: Trim the fat cap to about a quarter inch and wrap in butcher paper when the bark is set, usually around 165°F. Rest it at least an hour in a dry cooler before slicing against the grain.

Food safety: don't leave cooked meat out more than 2 hours, or 1 hour above 90°F (USDA). Keep hot food above 140°F.

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FAQ

How much brisket for 40 people?

Buy about 24 lbs (11 kg) of raw packer brisket for 40 people, which cooks down to about 12 lbs of sliced meat, roughly 4.8 oz per person.

How many briskets for 40 people?

2 whole packer briskets of about 12 lbs each. One 13 lb packer feeds about 20 people as the only meat.

What does brisket for 40 people cost?

The meat costs about $132 at average US grocery prices ($5.50/lb). With charcoal, drinks, two sides and supplies, budget about $359 in total, or $8.97 per guest.

Plan the Rest for 40 Guests

Other Meats for 40 Guests

Brisket for Other Party Sizes